Machine park

Dijkstaal works with very modern machines. Our machine lines are CNC-controlled and can work fully automatically. They are controlled directly from the 3D drawing package Tekla Structures (based on the model).

The profiles and products are sawn or cut to size and provided with the necessary holes by punching or drilling. In addition, the products are also provided with a brand number and engraving ("scribing") to facilitate assembly in the factory and assembly on location.

IRPS welding robot

For even more efficient production, we use an advanced IRPS welding robot. This allows us to weld with consistent quality and higher speed – both in series and with single pieces.

The robot works on the basis of scanning technology and does not need to be programmed. It scans the workpiece, automatically adjusts its actions and learns from previous assignments.

Specifications  
Applicable profiles: H-, I- en U-profiles
Suitable for box sections: Square and rectangular
Maximum profile length: 20 meters
Maximum profile width: 2 meters
Welding method: Fully automatic with scan technology

 

Watch the video here to learn more about our welding robot:

https://www.youtube.com/watch?v=pC8AYkhyoo8

Saw-drill line

With this machine line, the profiles are cut to size and provided with the hole pattern according to the 3D Tekla Structures model.

Beams, tubes, pipes, (heavier) angle steel are processed.

The maximum length is: 24.5 meters.
The maximum drilling diameter: is 40 mm.

The profiles can be provided with numbering and scribing (if drawn in Tekla Structures.)

Specifications  
Brand: Voortman V630/VB1050
Maximum dimensions  
90°: 1.130 × 500mm (wxh)
+/- 45°: 725 × 500mm (wxh)
- 30°: 470 × 500mm (wxh)
length: 24,5m
drill diameter: 40mm (round)

Punch-Cut line

On this machine  we produce (head and foot) plates and wind braces from angle or flat steel.

In addition to being cut, the holes can also be drilled or tapped fully automatically and provided with numbering or scribing (engraving).

The maximum length is: 6 meters.       
The maximum punch diameter is: 30 mm.

After punching and cutting, the plates are finished depending on the required degree of finishing.

Specifications  
Brand: Voortman V550-6
Max. capacity for strip steel: 500×25mm
Max. capacity for angle steel: 200×200×16mm
Max. punch diameter: 30mm
Max. drill diameter: 40mm
Max. diameter of tapping thread: M30

10 overhead cranes

The company has a total of 10 overhead cranes. This enables us to manufacture even heavier steel structures.

4 units with a capacity of 6.3 tons
4 units with a capacity of 2 × 6.3 tons
2 units with a capacity of 5.0 tons

Arch machine

For bending heavy steel profiles, we rely on the PB800A from Dynobend.

This CNC-controlled machine bends HE-A profiles up to 800 mm with high precision and reproducibility.

Ideal for applications in infrastructure such as noise barriers and traffic portals.

Specifications  
Max. profile height: 800 mm (HE-A)
Control: CNC controlled
Bending force: Hydraulic
Support: 3 hydraulic support cylinders
Operation: Two-hand control panel